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Carbon Processing Product List

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Carbon processing

Carbon processing

Parts manufacturing from one piece.

Processing Technologies of Nogata Electric Industry Co., Ltd. - Cutting processes (lathe machining, milling, gundrilling, keyway machining, gear cutting) - Electrical discharge machining (wire cutting, die-sinking EDM, small hole EDM) - Grinding (surface grinding, cylindrical grinding, buffing, aerolapping) - Laser processing (laser cutting) - Water jet processing - Sheet metal processing - Press processing - Argon welding, brazing - Mechanical engraving, laser marking - Surface treatments such as plating, anodizing, blackening, and Raiden - Surface finishing such as buffing, sandblasting, and hairline - Data creation using 3D CAD, creation of machining drawings

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  • Carbon Processing

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[Production Example] Carbon Drone Frame | Free Sample Parts Giveaway

[Production Example] Carbon Drone Frame | Free Sample Parts Giveaway

Changed from 3DP to lightweight and strong carbon to meet the drone's weight limit.

This is an example of introducing carbon (CFRP) into a drone frame. [Challenges Before Introduction] ■ Lightweighting is necessary due to weight restrictions in drone regulations. ■ 3D printed products have issues with strength. ■ In-house production incurs processing costs and has CNC noise problems. [Reasons for Choosing Carbon Lab.jp] ■ Quick response from order to quotation. ■ They accommodated options that are usually not supported. [Results and Effects After Introduction] ■ Carbon was cut out in the designed shape. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply via the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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Results that cannot be achieved by self-production! Three examples of high-precision carbon processing.

Results that cannot be achieved by self-production! Three examples of high-precision carbon processing.

Our company has the technology to process high-precision machining that is difficult to achieve with in-house production, according to your requests. We can also accommodate unique shapes.

<Case 1> RC Car: Chassis Challenge: The difficulty of processing by oneself was high, leading to many failures. Outcome: Beautiful parts were produced according to the order. <Case 2> Airsoft Gun: Handguard Challenge: - The accuracy of my own processing was poor. - Even with a dedicated jig, burrs appeared. Outcome: - The finish on the end face was beautiful, and I am satisfied. - There was no variation, and assembly was not a problem. <Case 3> Japanese Sword: Tsuba, Tsuka - Handwork was difficult, and the processing accuracy was not great. - I wanted to reduce weight while maintaining rigidity. Outcome: - The processing accuracy is high, making it suitable as a Japanese sword fitting. - The goal of weight reduction, which provides an advantage in competition, was also achieved. 【Other Processing Examples】 ■ RC Car Parts ■ Robot Parts ■ Bicycle Parts ■ Motorcycle Parts ■ Airsoft Gun Parts ■ Camping Gear Parts ■ Sports-Related Parts ■ Game Console Parts For more detailed examples, please refer to the link or materials below.

  • Processing Contract
  • Carbon Processing

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[Production Example] Introduction of Carbon Pipes for Brass Instrument Stands

[Production Example] Introduction of Carbon Pipes for Brass Instrument Stands

Manufacturing stands for carbon brass instruments | Lighter and more stable than aluminum

This is a case study of introducing carbon round pipes (CFRP) for brass instrument stands. We switched to carbon to make it lighter than aluminum. 【Challenges Before Introduction】 ■ I felt that ready-made products from other manufacturers were unstable for the price. ■ Aluminum was heavy. 【Reasons for Choosing Carbon Lab.jp】 ■ It was easy to place an order. ■ I received confirmation contact, which made me feel secure about placing the order. 【Results and Effects After Introduction】 ■ The processing accuracy was high, and no adjustments were needed. Other case studies are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • Composite Materials
  • plastic
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufacturing RC Parts with Carbon | Ensuring Rigidity

[Production Example] Manufacturing RC Parts with Carbon | Ensuring Rigidity

Manufacturing RC parts with carbon to ensure rigidity.

This is an example of introducing carbon into the parts of a radio-controlled car (RC). 【Challenges Before Introduction】 ■ Rigidity cannot be ensured with 3D printer resin materials. 【Reasons for Choosing Carbon Lab.jp】 ■ Free estimates can be obtained as many times as needed. ■ Quick response to estimates. 【Results and Effects After Introduction】 ■ Very satisfied and considering the next project. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Mounting part of the Pitot tube made with carbon round pipe.

[Production Example] Mounting part of the Pitot tube made with carbon round pipe.

Manufactured the mount part of the Pitot tube with carbon round pipe | Reduced processing costs within the circle.

Case of introducing carbon plates (CFRP) for aircraft parts for the Birdman Contest. [Challenges Before Introduction] ■ The burden of processing equipment and technology is significant, leading to high time and costs. ■ Other carbon processing companies involve cumbersome ordering processes and costs, making it difficult to request services casually. [Reasons for Choosing CarbonLab.jp] ■ Quick response speed for estimates and orders. ■ Flexible response to detailed requests. ■ Courteous staff who provided technical consultations. [Results and Effects After Introduction] ■ High dimensional accuracy, with almost no need for additional adjustment work. ■ Reduced processing costs and effort within the circle. Many other cases are also introduced in PDF materials and on the official website. https://cfrp-japan.com/case/ For those interested in knowing about processing quality and strength, we offer free carbon sample parts. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please see the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufacturing competition steering-related parts for automobiles using carbon.

[Production Example] Manufacturing competition steering-related parts for automobiles using carbon.

Manufactured carbon parts related to automotive competition steering | Successfully reduced costs

Thank you for your attention. This is a case study on the introduction of carbon into automotive competition steering-related parts. 【Challenges Before Introduction】 ■ Aluminum cannot achieve both lightness and rigidity. ■ Other materials are also expensive. 【Reasons for Choosing Carbon Lab.jp】 ■ Quick response for estimates and competitive pricing. ■ Estimates can be requested with only .stp files. 【Results and Effects After Introduction】 ■ Cost reduction achieved and performance satisfaction. We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufacturing a suspension member for remote-controlled cars using carbon.

[Production Example] Manufacturing a suspension member for remote-controlled cars using carbon.

Manufacturing RC suspension members | Expanding customization options with carbon processing

This is an example of introducing carbon into RC (radio-controlled) car parts. [Challenges Before Introduction] ■ Unable to find a carbon supplier that can process small quantities. [Reasons for Choosing Carbon Lab.jp] ■ Quick response and low prices. ■ Careful handling, which made it easy to use with peace of mind. [Results and Effects After Introduction] ■ Processing accuracy improved compared to self-made parts. ■ High-precision parts were created at a low cost. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Stand for Analog Player Made of Carbon

[Production Example] Stand for Analog Player Made of Carbon

A three-dimensional sound image is clearly represented | Stand for analog players made of carbon.

【Challenges Before Introduction】 ■ Lead tape was applied to suppress the unique ringing of glass, but there were doubts about its effectiveness. ■ The reproduced sound also had a subtly unstable sound image. 【Reasons for Choosing Carbon Lab.jp】 ■ Costs were kept lower compared to other companies. ■ The ordering process was simple, and rounded finishing could be easily requested. 【Results and Effects After Introduction】 ■ The three-dimensional sound image, which is the essence of record playback, was clearly manifested. ■ The processing quality of the carbon plates themselves is also high. Other cases are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Made a mud flap for automobiles using carbon.

[Production Example] Made a mud flap for automobiles using carbon.

Manufacturing automotive mud flaps in carbon | Can be produced in small quantities at low cost.

Thank you for your attention. This is a case study of mud flaps for automobiles made from carbon (CFRP). [Challenges Before Implementation] ■ There were no services available for small lot orders. [Reasons for Choosing Carbon Lab.jp] ■ Can be produced from small lots at low cost. ■ A wide variety of board thicknesses available. [Results and Effects After Implementation] ■ The quality is good, and I would like to reorder. We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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Carbon (graphite) processing

Carbon (graphite) processing

It has excellent flexibility and conductivity, and is used in power supply bearings and other applications!

"Carbon (graphite)" has high high-temperature strength and excellent chemical stability, making it suitable for use as electrodes in discharge machining and battery electrodes. The photo shows an example of processing metal carbon, which is carbon infiltrated with copper. Metal carbon excels in sliding properties and conductivity, and is used in applications such as power supply bearings. 【Features】 ■ Wide range of processing from 2mm to 3m in length, and up to 400mm in diameter for round materials ■ From small lots of 1 piece to mass production ■ Machining, deep hole processing, bending, and joining ■ Compatible with various workpieces using the five-axis composite machining center "DMU 65 monoBLOCK" ■ Cutting possible with water jet regardless of material *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Carbon Processing

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[Carbon Processing] Examples of Processing that Achieve Both High Strength and Lightweight: 3 Selections

[Carbon Processing] Examples of Processing that Achieve Both High Strength and Lightweight: 3 Selections

Here are three examples of carbon processing that achieve both high strength and lightweight. We will realize your desired processing while keeping costs down.

<Case 1> Achieving Lightweight and High Strength for Drones Challenges: - Unable to process in-house due to lack of equipment and technology - Tried wood, but it lacked sufficient strength Results: - Became less likely to break even with intense use - High-quality drones could be easily produced <Case 2> Reduction of UAV Operating Costs Challenges: Searching for a carbon processing company to lower UAV operating costs, but no suitable companies were found. Results: Operating costs decreased due to the realization of desired carbon processing. Issues were resolved quickly while keeping prices reasonable. <Case 3> Changing Drum Set Rack from Steel to Carbon Challenges: - Steel is heavy and difficult to transport - Steel/aluminum deforms with use Results: - Issues with weight and deformation were resolved - Resonance was eliminated, improving sound quality For detailed cases, please refer to the links or materials below.

  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon F1 Type RC Parts | Free Sample Giveaway

[Production Example] Carbon F1 Type RC Parts | Free Sample Giveaway

Parts made of carbon to mount a mini servo for F1-type remote control.

This is an example of a part equipped with a mini servo for F1-type remote control, made from carbon (CFRP). 【Challenges Before Introduction】 ■ Could not achieve a clean finish with DIY 【Reasons for Choosing Carbon Lab.jp】 ■ The estimated price was low ■ The ordering process was easy to understand and convenient 【Results and Effects After Introduction】 ■ The parts were completed as expected without any issues in operation We also introduce many other examples in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Motorcycle Stabilizer Made of Carbon (CFRP)

[Production Example] Motorcycle Stabilizer Made of Carbon (CFRP)

Carbon-made motorcycle stabilizer | Strong, lightweight, and corrosion-resistant

This is a case of introducing carbon plates (CFRP) for motorcycle stabilizers. 【Challenges Before Introduction】 ■ The material known as dry carbon is difficult to obtain locally. ■ There is no know-how regarding processing. 【Reasons for Choosing Carbon Lab.jp】 ■ I did not know any other companies from which to obtain quotes. 【Results and Effects After Introduction】 ■ The outcome was sufficiently satisfactory. Other cases are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply via the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured a rear damper stay for a radio-controlled buggy.

[Production Example] Manufactured a rear damper stay for a radio-controlled buggy.

Rear damper stay for the radio-controlled buggy made of carbon | Improved rigidity and texture

This is an example of a rear damper stay for a radio-controlled buggy made from carbon (CFRP). 【Challenges Before Implementation】 ■ It was difficult to drill holes accurately in a homemade version. 【Reasons for Choosing Carbon Lab.jp】 ■ I could request the creation of design data. ■ The response was polite and prompt. ■ The price was reasonable. 【Results and Effects After Implementation】 ■ Increased rigidity and improved texture. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon RC Parts | Free Sample Parts Giveaway

[Production Example] Carbon RC Parts | Free Sample Parts Giveaway

The aluminum does not provide strength and causes distortion | Manufacturing a damper stay for radio-controlled cars.

This is an example of introducing carbon into RC car parts. [Challenges Before Introduction] - Custom aluminum plate processing does not achieve the precision of machining. - Aluminum does not provide sufficient strength and leads to distortion. [Reasons for Choosing Carbon Lab.jp] - I was looking for a company that could manufacture from a single piece. - They provided careful support, making the ordering process smooth. [Results and Effects After Introduction] - The precision is perfect, and I am considering reordering. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured carbon parts for sumo robots.

[Production Example] Manufactured carbon parts for sumo robots.

Manufacturing carbon parts for sumo robots that require weight reduction and strength.

This is an example of introducing carbon (CFRP) into parts for sumo robot competitions. 【Challenges Before Introduction】 ■ Heavy weight and insufficient strength with other materials ■ Other vendors do not accommodate individual requests 【Reasons for Choosing Carbon Lab.jp】 ■ Quick response from staff and fast delivery times ■ Ability to request design data creation 【Results and Effects After Introduction】 ■ Successful weight reduction and strength enhancement Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured a stand for brass instruments made of carbon.

[Production Example] Manufactured a stand for brass instruments made of carbon.

Lightweight and smart carbon-made stand for brass instruments | From prototype to mass production

★We are currently running a 20% OFF campaign on all products until December 21 (Sunday)! This is an example of introducing carbon round pipes (CFRP) for brass instrument stands. 【Challenges Before Introduction】 ■ High hurdles in terms of equipment and safety, unable to cut in-house ■ Tolerance management tends to be cumbersome and wasteful with each prototype 【Reasons for Choosing Carbon Lab.jp】 ■ Quick responses and estimates, flexible for small lots ■ Good dimensional stability for telescopic applications ■ Price was reasonable, and they provided careful support for technical inquiries 【Results and Effects After Introduction】 ■ Resolved challenges in cutting and end-face processing that were difficult to handle in-house ■ Dimensions stabilized within specified tolerances, and insertion and removal of the telescopic parts became smooth Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ The full text of the case study can be found at the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Introduction of Carbon to Recumbent Trike

[Production Example] Introduction of Carbon to Recumbent Trike

Complex and small shapes that are impossible with aluminum can be realized with carbon! Introduction to recumbent trikes.

This is an example of introducing carbon (CFRP) into a recumbent trike. 【Challenges Before Introduction】 ■ High costs associated with aluminum materials, including post-processing ■ Limitations in shape when using other materials ■ Difficulty in creating drawings using the triangular method for processing requests ■ Increased weight leading to reduced maneuverability 【Reasons for Choosing Carbon Lab.jp】 ■ Quick response for estimates and courteous staff ■ Satisfactory pricing 【Results and Effects After Introduction】 ■ Reduced processing costs compared to aluminum materials ■ Easier as formal drawings using the triangular method are not needed ■ Vehicle weight has been reduced to nearly half compared to aluminum Many other examples are also introduced in the materials and on the official website. https://cfrp-japan.com/case/ Additionally, free carbon sample parts are offered for those who want to know about processing quality and strength. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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